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เครื่องตัดเนื้อเชิงพาณิชย์
ที่ Newin QSJ-G Electric Meat Slicing Cutting Machine is a heavy-duty, industrial-scale protein portioning asset engineered for commercial meat processing plants, centralized catering preparation hubs, and high-volume packing facilities demanding uninterrupted multi-functional processing. As a primary high-throughput unit within our อุปกรณ์แปรรูปเนื้อสัตว์เชิงพาณิชย์ fleet, it utilizes a proprietary dual-motor powertrain architecture to deliver a continuous, single-pass processing capacity of 800 kg/hour, providing a direct mechanical solution to the industry-wide bottleneck of material compaction and tissue tearing during bulk raw material reduction.
The core kinematic system relies on two independent 750W / 550W continuous-duty induction motors wound with pure copper to manage thermal dissipation under prolonged structural loads. These power units drive an integrated leather belt and motorcycle chain dual-stage reduction transmission, maintaining stable shaft torque even when cutting dense tempered protein blocks. In single-motor mode, the system operates as a precision slicer utilizing an external hanging cantilevered cassette with modular grids from 2.5 mm to 25 mm. When configured for dual-motor synchronized operation, the secondary shaft applies a secondary shear axis, instantly cross-cutting raw blocks into uniform shreds or dices in a single continuous gravity feed, setting a high capability standard among global เครื่องหั่นเนื้ออุตสาหกรรม.
Constructed entirely from passivated, heavy-gauge SUS304 stainless steel, the 138 kg rigid structural chassis provides substantial mass to eliminate high-frequency vibration harmonics during peak loads. Occupying a physical footprint of 665 × 690 × 930 mm, it delivers excellent throughput density per square meter and integrates directly into existing processing lines via lockable industrial caster wheels. For international procurement agents, our fabrication plant offers comprehensive โซลูชันเครื่องตัดเนื้อตามสั่ง, including custom dual-blade spacing combinations, specific grid line frequencies (50Hz/60Hz), and exact factory-configured electrical setups (110V/220V/380V).
ข้อมูลทางเทคนิคและการกำหนดค่าคิเนมาติกส์
| พารามิเตอร์ทางวิศวกรรม | QSJ-G Technical Specification | ผลกระทบต่อการดำเนินงาน (ทำไมเรื่องนี้จึงสำคัญ) |
|---|---|---|
| อัตราผ่านทางคิเนมาติก | 800 kg/hour | Supports continuous, large-scale batch processing, allowing heavy-volume central kitchens to handle massive daily raw material inputs within shortened preparation shifts. |
| Motor Configuration | Dual Independent Stators (750W×2 / 550W×2) | Enables independent slicing or synchronous dual-axis cross-cutting; eliminates the need for separate shredding and dicing machinery, saving up to 60% of processing floor space. |
| Slicing Thickness Envelope | 2.5 mm – 25 mm (Modular Cassette Array) | Allows deep flexibility for diverse product SKUs from ultra-thin strip options to thick portioned steaks on a single chassis, reducing multi-machinery CapEx. |
| Feed Port Dimensional Entry | ~180 mm Linear Opening | Accommodates large primals and wholesale cuts directly, reducing manual pre-trimming labor while establishing a safe physical distance from the active blade zone. |
| ระดับความแข็งทางโลหะวิทยา | Precision Hardened Steel, HRC 52 | Industrial-grade edge retention that minimizes micro-chipping during prolonged heavy friction cycles, extending continuous running hours before resharpening is needed. |
| ระดับคุณภาพของวัสดุโครงสร้าง | Milled SAE 304 (SUS304) Stainless Steel | Meets FDA and strict European food-contact sanitation codes; fully resists chloride-induced pitting and chemical degradation from sanitizers. |
| Grid Voltage Adaptability | 380V / 220V / 110V (Factory Configured) | Ensures direct integration into local commercial power grids worldwide without requiring external voltage steps or aftermarket electrical modifications. |
| มวลโครงสร้างสุทธิ | 138 kg | Substantial cast inertia provides robust dampening against mechanical vibration harmonics during peak dual-axis loads, ensuring steady tracking without floor anchoring. |
| Powertrain Transmission | Leather Belt + Heavy-Duty Roller Chain | Dual-stage mechanics isolate shock loads from the motor shafts, preventing gear tooth shearing during continuous engagement with dense muscle fibers. |
| Active Safety Mechanism | Magnetic Safety Interlock Switch | Failsafe circuit cuts power to the motor within 0.1 seconds if the housing shroud is moved, protecting staff during rapid cleaning cycles. |
🔍 Quantified Performance: Newin QSJ-G vs. Standard Competitive Slicers
- Dual-Motor Versatility: The QSJ-G integrates multi-axis slicing, shredding, and dicing kinematics within a single 0.45 m² structural chassis. Compared to standard single-motor configurations that require plant managers to purchase three separate processing units, it saves between $2,000 to $4,000 in upfront equipment CapEx.
- High Capacity Throughput Density: Delivering a verified 800 kg/hour throughput, the QSJ-G processes up to 4x the volume of traditional commercial slicers (which typically average 200 kg/hour), enabling single-shift operational processing for facilities handling up to 1,000 kg of raw material daily.
- Tooling Maintenance Lifecycle: The deployment of vacuum-hardened HRC 52 alloy steel extending continuous blade operation up to 3,000 hours before professional edge maintenance is required, outperforming standard 1,000-hour carbon steel alternatives and saving an estimated $600 per year per unit in tooling replacement overheads.
- Global Installation Readiness: Factory-configured triple voltage availability (110V/220V/380V) eliminates regional electrical step-down transformer integration costs, preventing an additional $200 to $500 aftermarket implementation cost per machine.
📦 ข้อมูลการสั่งซื้อแบบ B2B
- ✅ ปริมาณสั่งซื้อขั้นต่ำ: 1 ชิ้น (สามารถสั่งซื้อตัวอย่างได้)
- ✅ ราคาขายส่ง: 5% off 3+ units, 10% off 5+ units, 15% off 10+ units
- ✅ ระยะเวลาในการจัดส่ง: 7-10 days sample; 15-20 days bulk (20+ units)
- ✅ การส่งสินค้า: Worldwide express (5-7 days) or sea freight (25-35 days)
- ✅ การปรับแต่ง: Voltage, blade thickness, logo printing, packaging
- ✅ การชำระเงิน: PayPal, T/T, Visa, MasterCard, UnionPay, L/C >$10k
- ✅ บริการหลังการขาย: Lifetime technical support, 10-year spare parts availability
ภาพรวมโดยละเอียดของส่วนประกอบหลัก
⚡ Dual High-Power Motor System (750W×2)
- Operation Modes: Combined (slicing+shredding) or independent (single function)
- Transmission: Belt-and-chain dual-stage speed reduction for optimal torque
- ข้อได้เปรียบ: 3-in-1 functionality eliminates need for separate slicer, shredder, and dicer — saving $2,000-4,000 in equipment investment
🔗 External Hanging Cutter + Belt-Chain Transmission
- การออกแบบ: External hanging blade mount with secondary speed reduction via leather belt + motorcycle chain
- ประโยชน์: Dual-stage transmission ensures consistent cutting force even with dense frozen meat blocks
- การซ่อมบำรุง: Belt and chain accessible from exterior — no disassembly required for inspection
- ความคงทน: Heavy-duty chain rated for 10,000+ operating hours before replacement
🔒 Auto-Lock Safety Interlock System
- กลไก: Magnetic sensor detects cutter housing position — auto-cuts power when housing is exposed
- เวลาตอบสนอง: Power cutoff within 0.1 seconds of housing displacement
- การปฏิบัติตามกฎระเบียบ: Exceeds CE 2006/42/EC Annex I Section 1.2.1(b) machinery safety requirements
- บันทึก: Zero injury incidents across 5,000+ global deployments in commercial environments
การใช้งานที่เหมาะสม
800kg/h capacity handles 5-8 ton daily throughput in single shift. Dual-motor slicing+shredding+dicing replaces 3 machines — ideal for plants producing ready meals, sausages, or frozen products.
Centralized prep for 10-50+ locations. Consistent 2.5-25mm slicing ensures uniform cooking times. Bottom wheels enable flexible repositioning during peak production hours.
High-volume dicing for stir-fry prep, slicing for sandwich delis. Auto-lock safety system protects operators in high-turnover environments. 138kg weight ensures stability during continuous use.
Custom thickness slicing for retail display — from paper-thin deli cuts to thick steak portions. Interchangeable blades enable instant product switching between customer orders.
Chain Tension: Check belt-and-chain tension weekly. Proper tension = 10-15mm deflection at midpoint. Loose chains cause uneven cuts and accelerate wear.
Blade Rotation: Rotate blade cartridges every 500 operating hours for even wear distribution. Store spares in dry environment with light oil coating to prevent corrosion.
Daily Cleaning: Disassemble cutter cartridges after each shift. Soak in 50°C warm water with food-safe degreaser for 15 minutes. Never use abrasive pads on blade edges.
Motor Inspection: Monthly check of motor ventilation slots — clear dust buildup with compressed air. Overheating is the #1 cause of premature motor failure in dusty environments.
คำถามทางเทคนิคที่มักถูกถาม
Q: What is the primary kinematic difference between the 750W×2 and 550W×2 motor options for the Newin QSJ-G?
A: The Newin QSJ-G configured with 750W×2 induction motors is optimized for dense, chilled protein matrices requiring higher mechanical torque to sustain the maximum 800 kg/hour capacity. The 550W×2 option is engineered for standard fresh, non-chilled meats, delivering a calibrated capacity of 600 kg/hour while optimizing energy efficiency profiles across multi-shift facilities.
Q: What specific maintenance steps are required for the Newin QSJ-G belt-and-chain transmission system?
A: Plant engineers should inspect the belt-and-chain tension weekly, maintaining a 10–15 mm deflection threshold at the midpoint. The primary roller chain requires monthly applications of food-grade lubricants, and the blade cartridge array should be rotated every 500 operating hours to ensure uniform wear distribution across all active cutting surfaces.
Q: How does the Newin QSJ-G safety auto-lock system comply with international machinery directives?
A: The Newin QSJ-G integrates a sealed magnetic switch on the main guard shroud that breaks the motor contactor circuit the moment the cover is displaced, halting the dual shafts within 0.1 seconds. This mechanical design exceeds EU Machinery Directive 2006/42/EC Annex I and EN ISO 12100 operational safety standards.
Q: What OEM/ODM customization options are supported by the Newin production plant for bulk orders?
A: For distribution partners placing minimum bulk orders of 10+ units, Zhengzhou Newin Machinery Co., Ltd. provides full factory customization. This includes custom dual-blade spacer setups for non-standard cutting dimensions, specific global grid voltage winding adaptations (110V/220V/380V), and reinforced feed port extensions tailored to specific manufacturing plant footprints.
