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Komersial mesin pemotong daging
Itu Mesin Pemotong Daging Listrik Newin QSJ-G merupakan peralatan pembagian protein skala industri yang tangguh, dirancang khusus untuk pabrik pengolahan daging komersial, pusat persiapan katering terpusat, dan fasilitas pengemasan berkapasitas tinggi yang membutuhkan proses multifungsi tanpa henti. Sebagai unit utama berkapasitas tinggi dalam sistem kami peralatan pengolahan daging komersial fleet, it utilizes a proprietary dual-motor powertrain architecture to deliver a continuous, single-pass processing capacity of 800 kg/hour, providing a direct mechanical solution to the industry-wide bottleneck of material compaction and tissue tearing during bulk raw material reduction.
The core kinematic system relies on two independent 750W / 550W continuous-duty induction motors wound with pure copper to manage thermal dissipation under prolonged structural loads. These power units drive an integrated leather belt and motorcycle chain dual-stage reduction transmission, maintaining stable shaft torque even when cutting dense tempered protein blocks. In single-motor mode, the system operates as a precision slicer utilizing an external hanging cantilevered cassette with modular grids from 2.5 mm to 25 mm. When configured for dual-motor synchronized operation, the secondary shaft applies a secondary shear axis, instantly cross-cutting raw blocks into uniform shreds or dices in a single continuous gravity feed, setting a high capability standard among global mesin pemotong daging industri.
Constructed entirely from passivated, heavy-gauge SUS304 stainless steel, the 138 kg rigid structural chassis provides substantial mass to eliminate high-frequency vibration harmonics during peak loads. Occupying a physical footprint of 665 × 690 × 930 mm, it delivers excellent throughput density per square meter and integrates directly into existing processing lines via lockable industrial caster wheels. For international procurement agents, our fabrication plant offers comprehensive custom meat slicer solutions, including custom dual-blade spacing combinations, specific grid line frequencies (50Hz/60Hz), and exact factory-configured electrical setups (110V/220V/380V).
Spesifikasi Teknis & Pemetaan Nilai Kinematik
| Parameter Teknik | QSJ-G Technical Specification | Dampak Operasional (Mengapa Hal Ini Penting) |
|---|---|---|
| Laju Kinematik | 800 kg per jam | Supports continuous, large-scale batch processing, allowing heavy-volume central kitchens to handle massive daily raw material inputs within shortened preparation shifts. |
| Konfigurasi Motor | Dual Independent Stators (750W×2 / 550W×2) | Enables independent slicing or synchronous dual-axis cross-cutting; eliminates the need for separate shredding and dicing machinery, saving up to 60% of processing floor space. |
| Slicing Thickness Envelope | 2.5 mm – 25 mm (Modular Cassette Array) | Allows deep flexibility for diverse product SKUs from ultra-thin strip options to thick portioned steaks on a single chassis, reducing multi-machinery CapEx. |
| Feed Port Dimensional Entry | ~180 mm Linear Opening | Accommodates large primals and wholesale cuts directly, reducing manual pre-trimming labor while establishing a safe physical distance from the active blade zone. |
| Metallurgic Hardness Rating | Precision Hardened Steel, HRC 52 | Industrial-grade edge retention that minimizes micro-chipping during prolonged heavy friction cycles, extending continuous running hours before resharpening is needed. |
| Kelas Bahan Struktur | Baja Tahan Karat SAE 304 (SUS304) yang telah melalui proses pemesinan | Meets FDA and strict European food-contact sanitation codes; fully resists chloride-induced pitting and chemical degradation from sanitizers. |
| Kemampuan Beradaptasi terhadap Tegangan Jaringan | 380V / 220V / 110V (Factory Configured) | Ensures direct integration into local commercial power grids worldwide without requiring external voltage steps or aftermarket electrical modifications. |
| Net Structural Mass | 138 kg | Substantial cast inertia provides robust dampening against mechanical vibration harmonics during peak dual-axis loads, ensuring steady tracking without floor anchoring. |
| Sistem Penggerak dan Transmisi | Leather Belt + Heavy-Duty Roller Chain | Dual-stage mechanics isolate shock loads from the motor shafts, preventing gear tooth shearing during continuous engagement with dense muscle fibers. |
| Active Safety Mechanism | Magnetic Safety Interlock Switch | Failsafe circuit cuts power to the motor within 0.1 seconds if the housing shroud is moved, protecting staff during rapid cleaning cycles. |
🔍 Quantified Performance: Newin QSJ-G vs. Standard Competitive Slicers
- Fleksibilitas Motor Ganda: The QSJ-G integrates multi-axis slicing, shredding, and dicing kinematics within a single 0.45 m² structural chassis. Compared to standard single-motor configurations that require plant managers to purchase three separate processing units, it saves between $2,000 to $4,000 in upfront equipment CapEx.
- High Capacity Throughput Density: Delivering a verified 800 kg/hour throughput, the QSJ-G processes up to 4x the volume of traditional commercial slicers (which typically average 200 kg/hour), enabling single-shift operational processing for facilities handling up to 1,000 kg of raw material daily.
- Siklus Hidup Pemeliharaan Perkakas: The deployment of vacuum-hardened HRC 52 alloy steel extending continuous blade operation up to 3,000 hours before professional edge maintenance is required, outperforming standard 1,000-hour carbon steel alternatives and saving an estimated $600 per year per unit in tooling replacement overheads.
- Global Installation Readiness: Factory-configured triple voltage availability (110V/220V/380V) eliminates regional electrical step-down transformer integration costs, preventing an additional $200 to $500 aftermarket implementation cost per machine.
📦 Informasi Pesanan B2B
- ✅ Jumlah Pesanan Minimum (MOQ): 1 unit (pesanan sampel tersedia)
- ✅ Harga Grosir: 5% untuk pembelian 3 unit atau lebih, 10% untuk pembelian 5 unit atau lebih, 15% untuk pembelian 10 unit atau lebih
- ✅ Waktu Tunggu: 7–10 hari untuk sampel; 15–20 hari untuk pesanan dalam jumlah besar (20 unit ke atas)
- ✅ Pengiriman: Pengiriman ekspres internasional (5–7 hari) atau pengiriman laut (25–35 hari)
- ✅ Kustomisasi: Tegangan, ketebalan bilah, pencetakan logo, kemasan
- ✅ Pembayaran: PayPal, Transfer Bank (T/T), Visa, MasterCard, UnionPay, Letter of Credit (L/C) >$10k
- ✅ Layanan Purna Jual: Dukungan teknis seumur hidup, ketersediaan suku cadang selama 10 tahun
Gambaran Umum Terperinci tentang Komponen Utama
⚡ Sistem Motor Ganda Berdaya Tinggi (750 W × 2)
- Mode Operasi: Gabungan (memotong tipis + memarut) atau terpisah (satu fungsi)
- Transmisi: Sistem peredam kecepatan dua tahap dengan sabuk dan rantai untuk torsi optimal
- Keuntungan: Fungsi 3-in-1 ini menghilangkan kebutuhan akan alat pengiris, parut, dan pemotong dadu terpisah — sehingga menghemat $2.000–4.000 dalam investasi peralatan
🔗 Pemotong Gantung Eksternal + Transmisi Sabuk-Rantai
- Desain: Dudukan bilah gantung eksternal dengan pengurangan kecepatan sekunder melalui sabuk kulit + rantai sepeda motor
- Manfaat: Transmisi dua tahap memastikan gaya potong yang konsisten, bahkan saat memotong balok daging beku yang padat
- Pemeliharaan: Sabuk dan rantai dapat diakses dari bagian luar — tidak perlu dibongkar untuk pemeriksaan
- Daya tahan: Rantai tugas berat yang dirancang untuk bertahan lebih dari 10.000 jam operasi sebelum perlu diganti
🔒 Sistem Penguncian Otomatis untuk Keamanan
- Mekanisme: Sensor magnetik mendeteksi posisi rumah pisau — secara otomatis memutus aliran listrik saat rumah pisau terbuka
- Waktu Respon: Pemutusan aliran listrik dalam waktu 0,1 detik setelah terjadinya perpindahan rumah
- Kepatuhan: Melampaui persyaratan keselamatan mesin sebagaimana diatur dalam Lampiran I Bagian 1.2.1(b) Peraturan CE 2006/42/EC
- Catatan: Tidak ada insiden cedera sama sekali di lebih dari 5.000 lokasi implementasi di seluruh dunia dalam lingkungan komersial
Aplikasi Ideal
Kapasitas 800 kg/jam mampu menangani volume produksi harian sebesar 5–8 ton dalam satu shift. Sistem pemotongan, pencacahan, dan pemotongan dadu dengan dua motor ini menggantikan 3 mesin — sangat cocok untuk pabrik yang memproduksi makanan siap saji, sosis, atau produk beku.
Persiapan terpusat untuk 10–50+ lokasi. Ketebalan irisan yang konsisten antara 2,5–25 mm memastikan waktu pemasakan yang seragam. Roda di bagian bawah memungkinkan penyesuaian posisi yang fleksibel selama jam-jam puncak produksi.
Pemotongan dalam jumlah besar untuk persiapan masakan tumis, serta pengirisan untuk toko sandwich. Sistem penguncian otomatis yang aman melindungi operator di lingkungan dengan volume kerja tinggi. Bobot 138 kg memastikan stabilitas selama penggunaan berkelanjutan.
Pemotongan dengan ketebalan yang dapat disesuaikan untuk tampilan di toko ritel — mulai dari irisan daging olahan setipis kertas hingga potongan steak yang tebal. Pisau yang dapat diganti memungkinkan pergantian produk secara instan sesuai pesanan pelanggan.
Ketegangan Rantai: Periksa ketegangan sabuk dan rantai setiap minggu. Ketegangan yang tepat = defleksi 10–15 mm di titik tengah. Rantai yang kendur menyebabkan hasil potongan tidak rata dan mempercepat keausan.
Rotasi Bilah: Gantilah kartrid pisau setiap 500 jam pengoperasian agar keausan merata. Simpan suku cadang di tempat yang kering dengan lapisan minyak tipis untuk mencegah korosi.
Pembersihan Harian: Bongkar kartrid pemotong setelah setiap shift. Rendam dalam air hangat bersuhu 50°C yang dicampur dengan pembersih lemak yang aman untuk makanan selama 15 menit. Jangan pernah menggunakan spons abrasif pada tepi pisau.
Pemeriksaan Mesin: Pemeriksaan bulanan terhadap celah ventilasi motor — bersihkan endapan debu dengan udara bertekanan. Suhu berlebih merupakan penyebab utama kegagalan dini motor pada lingkungan berdebu.
Pertanyaan Teknis yang Sering Diajukan
Q: What is the primary kinematic difference between the 750W×2 and 550W×2 motor options for the Newin QSJ-G?
A: The Newin QSJ-G configured with 750W×2 induction motors is optimized for dense, chilled protein matrices requiring higher mechanical torque to sustain the maximum 800 kg/hour capacity. The 550W×2 option is engineered for standard fresh, non-chilled meats, delivering a calibrated capacity of 600 kg/hour while optimizing energy efficiency profiles across multi-shift facilities.
Q: What specific maintenance steps are required for the Newin QSJ-G belt-and-chain transmission system?
A: Plant engineers should inspect the belt-and-chain tension weekly, maintaining a 10–15 mm deflection threshold at the midpoint. The primary roller chain requires monthly applications of food-grade lubricants, and the blade cartridge array should be rotated every 500 operating hours to ensure uniform wear distribution across all active cutting surfaces.
Q: How does the Newin QSJ-G safety auto-lock system comply with international machinery directives?
A: The Newin QSJ-G integrates a sealed magnetic switch on the main guard shroud that breaks the motor contactor circuit the moment the cover is displaced, halting the dual shafts within 0.1 seconds. This mechanical design exceeds EU Machinery Directive 2006/42/EC Annex I and EN ISO 12100 operational safety standards.
Q: What OEM/ODM customization options are supported by the Newin production plant for bulk orders?
A: For distribution partners placing minimum bulk orders of 10+ units, Zhengzhou Newin Machinery Co., Ltd. provides full factory customization. This includes custom dual-blade spacer setups for non-standard cutting dimensions, specific global grid voltage winding adaptations (110V/220V/380V), and reinforced feed port extensions tailored to specific manufacturing plant footprints.
