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WhatsApp:El Máquina cortadora y desmenuzadora de carne de acero inoxidable Newin DQ-1-180/170 es un equipo de dosificación de proteínas de alta resistencia y a escala industrial, diseñado para plantas de procesamiento cárnico comercial, centros centralizados de preparación de comida para colectividades e instalaciones de envasado de gran volumen que requieren un procesamiento multifuncional ininterrumpido. Como unidad principal de alto rendimiento dentro de nuestra máquina comercial para cortar carne fleet, it utilizes a proprietary two-pass tandem blade shaft architecture to deliver a continuous, single-pass processing capacity of 800–1,000 kg/hour, providing a direct mechanical solution to the industry-wide bottleneck of material compaction and tissue tearing during bulk raw material reduction.
The core kinematic system relies on heavy-duty induction motors (1.1KW for DQ-1-170 and 3KW for DQ-1-180) wound with pure copper to manage thermal dissipation under prolonged structural loads. These power units drive an integrated direct metal gear-driven transmission with a double-sealed motor reducer, maintaining a torque efficiency above 92% and stable shaft torque even when cutting dense tempered protein blocks. The secondary shaft applies a secondary shear axis, instantly cross-cutting raw blocks into uniform shreds or slices in a single continuous gravity feed, setting a high capability standard among global equipo de procesamiento de carne.
Constructed entirely from passivated, heavy-gauge SUS304 stainless steel, the rigid structural chassis eliminates food-trapping crevices and simplifies clean-in-place (CIP) sanitation protocols. Occupying a compact foot print of 610×470×870 mm (DQ-1-170) or 780×520×970 mm (DQ-1-180), it delivers excellent throughput density per square meter and integrates directly into standard 600mm kitchen module bays. For international procurement agents, our fabrication plant offers comprehensive soluciones personalizadas de equipamiento para la industria alimentaria, including custom dual-blade spacing combinations, specific grid line frequencies (50Hz/60Hz), and exact factory-configured electrical setups (110V/220V/380V/440V).
Especificaciones técnicas y mapeo de valores cinemáticos
| Parámetro técnico | DQ-1-170 (Norma) | DQ-1-180 (alta resistencia) | Repercusiones operativas (por qué es importante) |
|---|---|---|---|
| Fuerza de motor | 1,1 kW | 3 kW | Higher wattage ratings enable continuous torque delivery through sustained two-pass multi-axis shearing, preventing thermal stalling during peak processing hours. |
| Rendimiento cinemático | 800–1,000 kg/hour | Supports 3–5 ton daily raw material reduction, eliminating operational bottlenecks upstream of secondary packaging and portion lines. | |
| Blade Plate Geometry | 2-30 mm Thickness / 105 mm Diameter | Precision CNC-ground tolerances eliminate axial deflection, reducing product product loss and structural waste by up to 12% per processing shift. | |
| Feed Port Opening | 100 × 100 mm Maximum Entry Profile | Accommodates pre-portioned fresh meat primals directly, minimizing upstream manual trimming labor while maintaining an optimal operator physical barrier. | |
| Adaptabilidad a la tensión de la red eléctrica | 380V / 220V / 110V / 440V (Factory Configured) | Eliminates regional electrical step-down transformer integration costs for North American, European, or ASEAN three-phase industrial grids. | |
| Overall Footprint Dimensions | 610 × 470 × 870 mm | 780 × 520 × 970 mm | Compact physical profile integrates seamlessly into standard 600mm commercial kitchen module layouts without restricting floor traffic workflows. |
| Discharge Aperture | 300 × 350 mm | Allows direct placement of standard 30L gastronorm collection bins underneath, eliminating product handling steps and manual contamination risks. | |
| Calidad del material estructural | Acero inoxidable SAE 304 (SUS304) fresado | Meets FDA 21 CFR 177.2600 codes; resists chloride-induced pitting and chemical degradation from sanitizers, offering 3x the service lifespan of 201-grade alloys. | |
| Tren de potencia y transmisión | Heavy-Duty Metal Gear + Reducer Assembly | Delivers a mechanical torque efficiency >92%; isolates internal vibrations (<75 dB acoustics) and eliminates belt-slip maintenance common in traditional layouts. | |
| Gearbox Fluid Containment | IP65-Rated Double Mechanical Oil Seals | Prevents washdown moisture ingress into the reduction gear casing, reducing mechanical transmission failure rates by up to 78% across 10,000+ operational hours. | |
🔍 Quantified Performance: Newin DQ-1 Series vs. Standard Competitive Slicers
- Two-Pass Sequential Kinematics: The DQ-1 series performs consecutive slicing and shredding execution within a single structural chassis. Compared to standard single-stage configurations that require plant managers to buy two distinct machines, it saves up to 40% of physical processing floor space.
- Powertrain Transmission Efficiency: Utilizing direct metal gear reductions delivering a verified torque efficiency above 92%, the DQ-1 series eliminates the common slip, elongation, and quarterly replacement costs associated with standard 60% efficient rubber-belt competitors.
- Ciclo de vida del mantenimiento de las herramientas: The deployment of vacuum-hardened SUS420 alloy steel blades achieves a stable hardness rating of HRC 52–54. This maintains sharp cutting edges through 500+ kg of continuous fresh protein reduction, outperforming standard HRC 48 carbon steel alternatives and reducing consumable tooling overheads by 60%.
- Industrial-Grade Sealing Protection: Featuring dual IP65 mechanical oil seals on the motor reducer gearbox, the DQ-1 series isolates internal lubricants from washdown moisture ingress, reducing gearbox contamination incidents by ~78% in high-humidity commercial environments.
📦 Información sobre pedidos B2B
- ✅ Cantidad mínima de pedido: 1 unidad (se puede solicitar una muestra para evaluar la calidad)
- ✅ Precios al por mayor: Descuentos por volumen a partir de 5 unidades (5-9 unidades: descuento de 5%; 10 o más unidades: descuento de 10%)
- ✅ Plazo de entrega: De 3 a 5 días para las muestras; de 10 a 15 días para los pedidos al por mayor (de 1 a 50 unidades)
- ✅ Envío: Envío urgente internacional (DHL/FedEx/UPS) para muestras; transporte marítimo LCL/FCL para pedidos al por mayor
- ✅ Personalización: Tensión (110 V/220 V/380 V/440 V), impresión del logotipo, embalaje y configuración de las cuchillas disponibles
- ✅ Pago: Se aceptan pagos mediante PayPal, transferencia bancaria (T/T), Visa, MasterCard, UnionPay y Western Union.
- ✅ Fabricantes de equipos originales (OEM) y fabricantes de diseño original (ODM): Se aceptan marcas blancas, ingeniería de marca blanca y desarrollo conjunto.
Descripción detallada de los componentes principales
🔪 Cuchilla giratoria (SUS420 endurecida)
- Marca/Material: Acero inoxidable martensítico de grado SUS420, de desarrollo propio de Newin
- Especificaciones: 105 mm de diámetro × 1,05 mm de espesor de la placa de la cuchilla; sometida a tratamiento térmico hasta alcanzar una dureza de HRC 52-54
- Ventajas: Resistencia al desgaste superior en comparación con el modelo estándar 420J2; mantiene el filo durante el procesamiento de más de 500 kg de carne congelada antes de que sea necesario afilarla — reduce el coste de los consumibles en aproximadamente 60% en comparación con las cuchillas de la competencia
⚙️ Conjunto de motorreductor (doble sellado)
🏗️ Estructura de acero inoxidable SUS304
🔧 Mecanismo de liberación rápida de la unidad de corte
Aplicaciones ideales
Procesamiento de carne fresca de alto rendimiento para kits de comida preenvasados, platos semielaborados y líneas de productos listos para cocinar: la DQ-1-180 procesa lotes diarios de 1 tonelada de carne fresca con capacidad de procesamiento continuo en dos pasadas.
Grosor uniforme de las lonchas para una presentación óptima de la carne de cordero y de vacuno de primera calidad; modo de desmenuzado para pollo picante y cerdo marinado: calidad constante de las raciones en más de 100 establecimientos.
Corte preciso de 1,05 mm para vitrinas de embutidos; cambio rápido a la función de rallado para el relleno de salchichas procesadas: un solo operario gestiona ambas tareas de forma eficiente.
El diseño compacto del DQ-1-170 permite colocarlo debajo de las vitrinas estándar de carne; el corte a medida para los clientes mejora la diferenciación del servicio en la tienda y la conversión del tráfico de clientes.
Diario: Después de cada turno, retira la unidad de corte, lava la cuchilla y la carcasa con agua tibia y jabón, sécalas bien y aplica una ligera capa de aceite mineral apto para uso alimentario en los bordes de la cuchilla.
Semanal: Compruebe que no haya fugas de aceite en las uniones de doble junta del motorreductor; apriete todos los tornillos de la carcasa si la vibración ha provocado que se aflojen.
Mensual: Comprueba el afilado de la cuchilla cortando un bloque de prueba: si los bordes del corte presentan desgarros en lugar de cortes limpios, programa un nuevo afilado o la sustitución de la cuchilla.
Afilado de cuchillas: Utiliza una piedra de diamante húmeda de grano 400; mantén el ángulo de bisel original de 15°. Servicio profesional de afilado disponible previa solicitud.
Almacenamiento: Para periodos superiores a 30 días, cubra el aparato con una lona resistente al polvo, aplique grasa a todas las superficies metálicas expuestas y desconéctelo de la red eléctrica.
Preguntas técnicas frecuentes
Q: What specific protein categories are compatible with the Newin DQ-1 series cutting mechanics?
A: The Newin DQ-1 series is purpose-engineered exclusively for fresh meat processing, including fresh beef, pork, lamb, and chicken matrices within a temperature envelope of 0–4°C. It is not configured to cut bone-in primals or frozen muscle tissue. Raw material dimensions should be pre-trimmed to fit within the 100×100 mm cross-sectional maximum entry profile of the feed port.
Q: What are the primary structural differences between the DQ-1-170 and DQ-1-180 models?
A: The primary difference between the DQ-1-170 and DQ-1-180 is motor power rating: the DQ-1-170 utilizes a 1.1 KW continuous induction motor tailored for mid-volume processing and standard deli footprints, whereas the DQ-1-180 utilizes a heavy-duty 3 KW motor housing engineered for continuous industrial processing lines. Both variants share identical 105mm blade diameters and 800–1,000 kg/hour maximum kinematic throughput limits.
Q: What global industrial voltage profiles can the factory configure for bulk procurement?
A: The Newin DQ-1 series supports complete internal OEM voltage winding adaptation at our production facility. We offer factory configurations for 110V/60Hz (North America/Japan grids), 220V/50-60Hz (European and Middle Eastern standards), 380V/50Hz (standard industrial three-phase), and 440V/60Hz (specific ASEAN/Korean industrial lines). Please clarify regional grid requirements during the RFQ phase.
Q: What is the step-by-step mechanical process for switching between slicing and shredding modes?
A: The Newin DQ-1 features a tool-less quick-release cutter unit mechanism. The operator disengages the mechanical cam-lever fasteners, slides the current multi-blade spindle block out of the chassis receiver guide, inserts the secondary slice or shred head cassette, and re-engages the cam-locks. The complete mechanical swap requires under 60 seconds without auxiliary service tooling.
Q: What are the engineering criteria and minimum thresholds for OEM/ODM private-label partnerships?
A: Zhengzhou Newin Machinery Co., Ltd. provides full industrial OEM/ODM services, including private-label branding, customized sheet-metal modifications, bespoke chassis color matching, and co-development of non-standard blade geometries. The minimum factory order threshold for custom private-label manufacturing runs starts at 5 units.
