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WhatsAPP:Der Newin DQ-1-180/170 Fleischschneide- und -zerkleinerungsmaschine aus Edelstahl is a heavy-duty, industrial-scale protein portioning asset engineered for commercial meat processing plants, centralized catering preparation hubs, and high-volume packing facilities demanding uninterrupted multi-functional processing. As a primary high-throughput unit within our gewerbliche Fleischzerlegungsmaschine fleet, it utilizes a proprietary two-pass tandem blade shaft architecture to deliver a continuous, single-pass processing capacity of 800–1,000 kg/hour, providing a direct mechanical solution to the industry-wide bottleneck of material compaction and tissue tearing during bulk raw material reduction.
The core kinematic system relies on heavy-duty induction motors (1.1KW for DQ-1-170 and 3KW for DQ-1-180) wound with pure copper to manage thermal dissipation under prolonged structural loads. These power units drive an integrated direct metal gear-driven transmission with a double-sealed motor reducer, maintaining a torque efficiency above 92% and stable shaft torque even when cutting dense tempered protein blocks. The secondary shaft applies a secondary shear axis, instantly cross-cutting raw blocks into uniform shreds or slices in a single continuous gravity feed, setting a high capability standard among global Fleischverarbeitungsgeräte.
Constructed entirely from passivated, heavy-gauge SUS304 stainless steel, the rigid structural chassis eliminates food-trapping crevices and simplifies clean-in-place (CIP) sanitation protocols. Occupying a compact foot print of 610×470×870 mm (DQ-1-170) or 780×520×970 mm (DQ-1-180), it delivers excellent throughput density per square meter and integrates directly into standard 600mm kitchen module bays. For international procurement agents, our fabrication plant offers comprehensive Maßgeschneiderte Lösungen für die Lebensmittelindustrie, including custom dual-blade spacing combinations, specific grid line frequencies (50Hz/60Hz), and exact factory-configured electrical setups (110V/220V/380V/440V).
Technical Specifications & Kinematic Value Mapping
| Engineering Parameter | DQ-1-170 (Standard) | DQ-1-180 (für hohe Beanspruchung) | Operational Impact (Why it Matters) |
|---|---|---|---|
| Motorleistung | 1,1 kW | 3 kW | Higher wattage ratings enable continuous torque delivery through sustained two-pass multi-axis shearing, preventing thermal stalling during peak processing hours. |
| Kinematic Throughput | 800–1,000 kg/hour | Supports 3–5 ton daily raw material reduction, eliminating operational bottlenecks upstream of secondary packaging and portion lines. | |
| Blade Plate Geometry | 2-30 mm Thickness / 105 mm Diameter | Precision CNC-ground tolerances eliminate axial deflection, reducing product product loss and structural waste by up to 12% per processing shift. | |
| Feed Port Opening | 100 × 100 mm Maximum Entry Profile | Accommodates pre-portioned fresh meat primals directly, minimizing upstream manual trimming labor while maintaining an optimal operator physical barrier. | |
| Grid Voltage Adaptability | 380V / 220V / 110V / 440V (Factory Configured) | Eliminates regional electrical step-down transformer integration costs for North American, European, or ASEAN three-phase industrial grids. | |
| Overall Footprint Dimensions | 610 × 470 × 870 mm | 780 × 520 × 970 mm | Compact physical profile integrates seamlessly into standard 600mm commercial kitchen module layouts without restricting floor traffic workflows. |
| Discharge Aperture | 300 × 350 mm | Allows direct placement of standard 30L gastronorm collection bins underneath, eliminating product handling steps and manual contamination risks. | |
| Structural Material Grade | Milled SAE 304 (SUS304) Stainless Steel | Meets FDA 21 CFR 177.2600 codes; resists chloride-induced pitting and chemical degradation from sanitizers, offering 3x the service lifespan of 201-grade alloys. | |
| Powertrain Transmission | Heavy-Duty Metal Gear + Reducer Assembly | Delivers a mechanical torque efficiency >92%; isolates internal vibrations (<75 dB acoustics) and eliminates belt-slip maintenance common in traditional layouts. | |
| Gearbox Fluid Containment | IP65-Rated Double Mechanical Oil Seals | Prevents washdown moisture ingress into the reduction gear casing, reducing mechanical transmission failure rates by up to 78% across 10,000+ operational hours. | |
🔍 Quantified Performance: Newin DQ-1 Series vs. Standard Competitive Slicers
- Two-Pass Sequential Kinematics: The DQ-1 series performs consecutive slicing and shredding execution within a single structural chassis. Compared to standard single-stage configurations that require plant managers to buy two distinct machines, it saves up to 40% of physical processing floor space.
- Powertrain Transmission Efficiency: Utilizing direct metal gear reductions delivering a verified torque efficiency above 92%, the DQ-1 series eliminates the common slip, elongation, and quarterly replacement costs associated with standard 60% efficient rubber-belt competitors.
- Tooling Maintenance Lifecycle: The deployment of vacuum-hardened SUS420 alloy steel blades achieves a stable hardness rating of HRC 52–54. This maintains sharp cutting edges through 500+ kg of continuous fresh protein reduction, outperforming standard HRC 48 carbon steel alternatives and reducing consumable tooling overheads by 60%.
- Industrial-Grade Sealing Protection: Featuring dual IP65 mechanical oil seals on the motor reducer gearbox, the DQ-1 series isolates internal lubricants from washdown moisture ingress, reducing gearbox contamination incidents by ~78% in high-humidity commercial environments.
📦 B2B-Bestellinformationen
- ✅ Mindestbestellmenge: 1 Stück (Musterbestellung zur Qualitätsprüfung möglich)
- ✅ Mengenrabatte: Mengenrabatte ab 5 Einheiten (5–9 Einheiten: 5% Rabatt; ab 10 Einheiten: 10% Rabatt)
- ✅ Lieferzeit: 3–5 Tage für Muster; 10–15 Tage für Großbestellungen (1–50 Stück)
- ✅ Versand: Weltweiter Expressversand (DHL/FedEx/UPS) für Muster; Seefracht (LCL/FCL) für Großbestellungen
- ✅ Anpassung: Spannung (110 V/220 V/380 V/440 V), Logodruck, Verpackung, verschiedene Klingenkonfigurationen verfügbar
- ✅ Zahlung: PayPal, Banküberweisung (T/T), Visa, MasterCard, UnionPay und Western Union werden akzeptiert
- ✅ OEM/ODM: Private Labeling, White-Label-Entwicklung und gemeinsame Entwicklung sind willkommen
Detaillierter Überblick über die Kernkomponenten
🔪 Rotationsschneidklinge (SUS420, gehärtet)
- Marke/Material: Newin-eigener martensitischer Edelstahl der Güteklasse SUS420
- Spezifikationen: 105 mm Durchmesser × 1,05 mm Klingenplattendicke; wärmebehandelt auf eine Härte von HRC 52–54
- Vorteile: Überlegene Verschleißfestigkeit im Vergleich zum Standardmodell 420J2; behält seine Schärfe bei der Verarbeitung von über 500 kg gefrorenem Fleisch, bevor ein Nachschärfen erforderlich wird – senkt die Verbrauchsmaterialkosten um ca. 60% im Vergleich zu den Klingen der Konkurrenz
⚙️ Getriebemotor-Baugruppe (doppelt abgedichtet)
🏗️ Rahmen aus SUS304-Edelstahl
🔧 Schnellwechselmechanismus für die Schneideinheit
Ideale Anwendungsbereiche
Hochdurchsatz-Frischfleischverarbeitung für vorverpackte Kochboxen, Halbfertiggerichte und kochfertige Produktlinien – Die DQ-1-180 verarbeitet täglich 1 Tonne Frischfleisch in zwei Durchläufen im Dauerbetrieb.
Gleichmäßige Scheibendicke für die Präsentation von hochwertigem Lamm- und Rindfleisch; Zerkleinerungsmodus für scharf gewürztes Hähnchen und mariniertes Schweinefleisch – gleichbleibende Portionsqualität in über 100 Filialen.
Präzises Schneiden in 1,05-mm-Scheiben für Aufschnittvitrinen; schneller Wechsel zur Zerkleinerungsfunktion für die Füllung von Wurstwaren – ein einziger Bediener erledigt beide Aufgaben effizient.
Das kompakte Design des DQ-1-170 passt unter handelsübliche Fleischvitrinen; das Schneiden auf Wunsch für Kunden – sorgt für eine bessere Service-Differenzierung im Geschäft und steigert die Konversionsrate der Laufkundschaft.
Täglich: Nach jeder Schicht die Schneideinheit abnehmen, Klinge und Gehäuse mit warmem Seifenwasser reinigen, gründlich trocknen und die Klingenkanten leicht mit lebensmittelechtem Mineralöl einreiben.
Wöchentlich: Überprüfen Sie die Doppeldichtungsanschlüsse am Getriebemotor auf eventuelle Ölleckagen; ziehen Sie alle Gehäuseschrauben fest, falls sich das Anzugsmoment durch Vibrationen gelöst hat.
Monatlich: Überprüfen Sie die Schärfe der Klinge, indem Sie einen Testblock schneiden – sollten die Schnittkanten eher ausgefranst als sauber sein, sollten Sie die Klinge nachschärfen oder austauschen lassen.
Klingenschärfen: Verwenden Sie einen Nass-Diamantschleifstein der Körnung 400; behalten Sie den ursprünglichen Fasenwinkel von 15° bei. Ein professioneller Schleifservice ist auf Anfrage verfügbar.
Lagerung: Bei einer Stillstandsdauer von mehr als 30 Tagen decken Sie das Gerät mit einer staubdichten Plane ab, schmieren Sie alle freiliegenden Metalloberflächen ein und trennen Sie die Stromversorgung.
Frequently Asked Technical Questions
Q: What specific protein categories are compatible with the Newin DQ-1 series cutting mechanics?
A: The Newin DQ-1 series is purpose-engineered exclusively for fresh meat processing, including fresh beef, pork, lamb, and chicken matrices within a temperature envelope of 0–4°C. It is not configured to cut bone-in primals or frozen muscle tissue. Raw material dimensions should be pre-trimmed to fit within the 100×100 mm cross-sectional maximum entry profile of the feed port.
Q: What are the primary structural differences between the DQ-1-170 and DQ-1-180 models?
A: The primary difference between the DQ-1-170 and DQ-1-180 is motor power rating: the DQ-1-170 utilizes a 1.1 KW continuous induction motor tailored for mid-volume processing and standard deli footprints, whereas the DQ-1-180 utilizes a heavy-duty 3 KW motor housing engineered for continuous industrial processing lines. Both variants share identical 105mm blade diameters and 800–1,000 kg/hour maximum kinematic throughput limits.
Q: What global industrial voltage profiles can the factory configure for bulk procurement?
A: The Newin DQ-1 series supports complete internal OEM voltage winding adaptation at our production facility. We offer factory configurations for 110V/60Hz (North America/Japan grids), 220V/50-60Hz (European and Middle Eastern standards), 380V/50Hz (standard industrial three-phase), and 440V/60Hz (specific ASEAN/Korean industrial lines). Please clarify regional grid requirements during the RFQ phase.
Q: What is the step-by-step mechanical process for switching between slicing and shredding modes?
A: The Newin DQ-1 features a tool-less quick-release cutter unit mechanism. The operator disengages the mechanical cam-lever fasteners, slides the current multi-blade spindle block out of the chassis receiver guide, inserts the secondary slice or shred head cassette, and re-engages the cam-locks. The complete mechanical swap requires under 60 seconds without auxiliary service tooling.
Q: What are the engineering criteria and minimum thresholds for OEM/ODM private-label partnerships?
A: Zhengzhou Newin Machinery Co., Ltd. provides full industrial OEM/ODM services, including private-label branding, customized sheet-metal modifications, bespoke chassis color matching, and co-development of non-standard blade geometries. The minimum factory order threshold for custom private-label manufacturing runs starts at 5 units.
