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WhatsApp:IL Newin DQ-1-180/170 Affettatrice e sminuzzatrice per carne in acciaio inossidabile is a heavy-duty, industrial-scale protein portioning asset engineered for commercial meat processing plants, centralized catering preparation hubs, and high-volume packing facilities demanding uninterrupted multi-functional processing. As a primary high-throughput unit within our macchina commerciale per il taglio della carne fleet, it utilizes a proprietary two-pass tandem blade shaft architecture to deliver a continuous, single-pass processing capacity of 800–1,000 kg/hour, providing a direct mechanical solution to the industry-wide bottleneck of material compaction and tissue tearing during bulk raw material reduction.
The core kinematic system relies on heavy-duty induction motors (1.1KW for DQ-1-170 and 3KW for DQ-1-180) wound with pure copper to manage thermal dissipation under prolonged structural loads. These power units drive an integrated direct metal gear-driven transmission with a double-sealed motor reducer, maintaining a torque efficiency above 92% and stable shaft torque even when cutting dense tempered protein blocks. The secondary shaft applies a secondary shear axis, instantly cross-cutting raw blocks into uniform shreds or slices in a single continuous gravity feed, setting a high capability standard among global attrezzature per la lavorazione della carne.
Constructed entirely from passivated, heavy-gauge SUS304 stainless steel, the rigid structural chassis eliminates food-trapping crevices and simplifies clean-in-place (CIP) sanitation protocols. Occupying a compact foot print of 610×470×870 mm (DQ-1-170) or 780×520×970 mm (DQ-1-180), it delivers excellent throughput density per square meter and integrates directly into standard 600mm kitchen module bays. For international procurement agents, our fabrication plant offers comprehensive soluzioni personalizzabili per le attrezzature alimentari, including custom dual-blade spacing combinations, specific grid line frequencies (50Hz/60Hz), and exact factory-configured electrical setups (110V/220V/380V/440V).
Technical Specifications & Kinematic Value Mapping
| Engineering Parameter | DQ-1-170 (Standard) | DQ-1-180 (per impieghi gravosi) | Operational Impact (Why it Matters) |
|---|---|---|---|
| Potenza del motore | 1,1 kW | 3 kW | Higher wattage ratings enable continuous torque delivery through sustained two-pass multi-axis shearing, preventing thermal stalling during peak processing hours. |
| Kinematic Throughput | 800–1,000 kg/hour | Supports 3–5 ton daily raw material reduction, eliminating operational bottlenecks upstream of secondary packaging and portion lines. | |
| Blade Plate Geometry | 2-30 mm Thickness / 105 mm Diameter | Precision CNC-ground tolerances eliminate axial deflection, reducing product product loss and structural waste by up to 12% per processing shift. | |
| Feed Port Opening | 100 × 100 mm Maximum Entry Profile | Accommodates pre-portioned fresh meat primals directly, minimizing upstream manual trimming labor while maintaining an optimal operator physical barrier. | |
| Grid Voltage Adaptability | 380V / 220V / 110V / 440V (Factory Configured) | Eliminates regional electrical step-down transformer integration costs for North American, European, or ASEAN three-phase industrial grids. | |
| Overall Footprint Dimensions | 610 × 470 × 870 mm | 780 × 520 × 970 mm | Compact physical profile integrates seamlessly into standard 600mm commercial kitchen module layouts without restricting floor traffic workflows. |
| Discharge Aperture | 300 × 350 mm | Allows direct placement of standard 30L gastronorm collection bins underneath, eliminating product handling steps and manual contamination risks. | |
| Structural Material Grade | Milled SAE 304 (SUS304) Stainless Steel | Meets FDA 21 CFR 177.2600 codes; resists chloride-induced pitting and chemical degradation from sanitizers, offering 3x the service lifespan of 201-grade alloys. | |
| Powertrain Transmission | Heavy-Duty Metal Gear + Reducer Assembly | Delivers a mechanical torque efficiency >92%; isolates internal vibrations (<75 dB acoustics) and eliminates belt-slip maintenance common in traditional layouts. | |
| Gearbox Fluid Containment | IP65-Rated Double Mechanical Oil Seals | Prevents washdown moisture ingress into the reduction gear casing, reducing mechanical transmission failure rates by up to 78% across 10,000+ operational hours. | |
🔍 Quantified Performance: Newin DQ-1 Series vs. Standard Competitive Slicers
- Two-Pass Sequential Kinematics: The DQ-1 series performs consecutive slicing and shredding execution within a single structural chassis. Compared to standard single-stage configurations that require plant managers to buy two distinct machines, it saves up to 40% of physical processing floor space.
- Powertrain Transmission Efficiency: Utilizing direct metal gear reductions delivering a verified torque efficiency above 92%, the DQ-1 series eliminates the common slip, elongation, and quarterly replacement costs associated with standard 60% efficient rubber-belt competitors.
- Tooling Maintenance Lifecycle: The deployment of vacuum-hardened SUS420 alloy steel blades achieves a stable hardness rating of HRC 52–54. This maintains sharp cutting edges through 500+ kg of continuous fresh protein reduction, outperforming standard HRC 48 carbon steel alternatives and reducing consumable tooling overheads by 60%.
- Industrial-Grade Sealing Protection: Featuring dual IP65 mechanical oil seals on the motor reducer gearbox, the DQ-1 series isolates internal lubricants from washdown moisture ingress, reducing gearbox contamination incidents by ~78% in high-humidity commercial environments.
📦 Informazioni sugli ordini B2B
- ✅ Quantità minima d'ordine (MOQ): 1 unità (è disponibile un ordine campione per la valutazione della qualità)
- ✅ Prezzi all'ingrosso: Sconti sul volume per ordini di almeno 5 unità (5–9 unità: sconto 5%; 10 o più unità: sconto 10%)
- ✅ Tempi di consegna: 3–5 giorni per i campioni; 10–15 giorni per gli ordini all’ingrosso (1–50 unità)
- ✅ Spedizione: Spedizioni espresse internazionali (DHL/FedEx/UPS) per i campioni; trasporto marittimo LCL/FCL per ordini all’ingrosso
- ✅ Personalizzazione: Tensione (110 V/220 V/380 V/440 V), stampa del logo, imballaggio, configurazione delle lame disponibile
- ✅ Pagamento: Si accettano PayPal, bonifico bancario (T/T), Visa, MasterCard, UnionPay e Western Union
- ✅ OEM/ODM: Accogliamo con favore il private labeling, il white-label engineering e lo sviluppo congiunto
Panoramica dettagliata dei componenti principali
🔪 Lama da taglio rotante (SUS420 temprata)
- Marca/Materiale: Acciaio inossidabile martensitico di grado SUS420, di produzione propria Newin
- Specifiche: Diametro 105 mm × spessore della lama 1,05 mm; trattata termicamente per raggiungere una durezza compresa tra HRC 52 e 54
- Vantaggi: Resistenza all'usura superiore rispetto al modello standard 420J2; mantiene il filo affilato per oltre 500 kg di lavorazione di carne congelata prima di dover essere riaffilata — riduce i costi dei materiali di consumo di circa 60% rispetto alle lame della concorrenza
⚙️ Gruppo motoriduttore (a doppia tenuta)
🏗️ Telaio in acciaio inossidabile SUS304
🔧 Meccanismo di sgancio rapido dell'unità di taglio
Applicazioni ideali
Lavorazione ad alta produttività della carne fresca per kit di pasti preconfezionati, piatti semilavorati e linee di prodotti pronti da cucinare: il modello DQ-1-180 è in grado di trattare lotti giornalieri di carne fresca da 1 tonnellata con un processo continuo a due passaggi.
Spessore uniforme delle fette per una presentazione ottimale di carne di montone e manzo di prima scelta; modalità di sminuzzatura per pollo piccante e maiale marinato — qualità costante delle porzioni in oltre 100 punti vendita.
Affettatura precisa da 1,05 mm per le vetrine di affettati; passaggio rapido alla funzione di sminuzzatura per il ripieno di salsicce lavorate: un unico operatore gestisce entrambe le operazioni in modo efficiente.
Il design compatto del modello DQ-1-170 si adatta perfettamente allo spazio sotto le vetrine standard per la vendita di carne; l’affettatura su richiesta per i clienti migliora la differenziazione del servizio in negozio e aumenta la conversione del traffico di clienti.
Ogni giorno: Al termine di ogni turno, staccare l'unità di taglio, lavare la lama e l'alloggiamento con acqua calda e sapone, asciugarli accuratamente e lubrificare leggermente i bordi della lama con olio minerale per uso alimentare.
Settimanale: Controllare che non vi siano perdite d'olio dalle interfacce a doppia tenuta del motoriduttore; serrare tutti i bulloni dell'alloggiamento qualora la coppia di serraggio si fosse allentata a causa delle vibrazioni.
Mensile: Verificare l'affilatura della lama tagliando un blocco di prova: se i bordi dei tagli presentano strappi anziché tagli netti, programmare una riaffilatura o la sostituzione della lama.
Affilatura delle lame: Utilizzare una mola diamantata a umido con grana 400; mantenere l'angolo di smussatura originale di 15°. Servizio di affilatura professionale disponibile su richiesta.
Conservazione: Per periodi superiori a 30 giorni, coprire l'unità con un telo antipolvere, applicare del grasso su tutte le superfici metalliche esposte e scollegare l'alimentazione.
Frequently Asked Technical Questions
Q: What specific protein categories are compatible with the Newin DQ-1 series cutting mechanics?
A: The Newin DQ-1 series is purpose-engineered exclusively for fresh meat processing, including fresh beef, pork, lamb, and chicken matrices within a temperature envelope of 0–4°C. It is not configured to cut bone-in primals or frozen muscle tissue. Raw material dimensions should be pre-trimmed to fit within the 100×100 mm cross-sectional maximum entry profile of the feed port.
Q: What are the primary structural differences between the DQ-1-170 and DQ-1-180 models?
A: The primary difference between the DQ-1-170 and DQ-1-180 is motor power rating: the DQ-1-170 utilizes a 1.1 KW continuous induction motor tailored for mid-volume processing and standard deli footprints, whereas the DQ-1-180 utilizes a heavy-duty 3 KW motor housing engineered for continuous industrial processing lines. Both variants share identical 105mm blade diameters and 800–1,000 kg/hour maximum kinematic throughput limits.
Q: What global industrial voltage profiles can the factory configure for bulk procurement?
A: The Newin DQ-1 series supports complete internal OEM voltage winding adaptation at our production facility. We offer factory configurations for 110V/60Hz (North America/Japan grids), 220V/50-60Hz (European and Middle Eastern standards), 380V/50Hz (standard industrial three-phase), and 440V/60Hz (specific ASEAN/Korean industrial lines). Please clarify regional grid requirements during the RFQ phase.
Q: What is the step-by-step mechanical process for switching between slicing and shredding modes?
A: The Newin DQ-1 features a tool-less quick-release cutter unit mechanism. The operator disengages the mechanical cam-lever fasteners, slides the current multi-blade spindle block out of the chassis receiver guide, inserts the secondary slice or shred head cassette, and re-engages the cam-locks. The complete mechanical swap requires under 60 seconds without auxiliary service tooling.
Q: What are the engineering criteria and minimum thresholds for OEM/ODM private-label partnerships?
A: Zhengzhou Newin Machinery Co., Ltd. provides full industrial OEM/ODM services, including private-label branding, customized sheet-metal modifications, bespoke chassis color matching, and co-development of non-standard blade geometries. The minimum factory order threshold for custom private-label manufacturing runs starts at 5 units.
