การสนับสนุนทางอีเมล์:
วอทส์แอพ:ที่ Newin DQ-1-180/170 Stainless Steel Meat Slicing and Shredding Machine เป็นอุปกรณ์แบ่งส่วนโปรตีนแบบอุตสาหกรรมที่ทนทานและออกแบบมาสำหรับโรงงานแปรรูปเนื้อสัตว์เชิงพาณิชย์ ศูนย์เตรียมอาหารแบบรวมศูนย์ และโรงงานบรรจุภัณฑ์ปริมาณสูง ที่ต้องการกระบวนการแปรรูปหลายฟังก์ชันอย่างต่อเนื่อง โดยเป็นหน่วยหลักที่มีกำลังการผลิตสูงภายในระบบของเรา commercial meat cutting machine fleet, it utilizes a proprietary two-pass tandem blade shaft architecture to deliver a continuous, single-pass processing capacity of 800–1,000 kg/hour, providing a direct mechanical solution to the industry-wide bottleneck of material compaction and tissue tearing during bulk raw material reduction.
The core kinematic system relies on heavy-duty induction motors (1.1KW for DQ-1-170 and 3KW for DQ-1-180) wound with pure copper to manage thermal dissipation under prolonged structural loads. These power units drive an integrated direct metal gear-driven transmission with a double-sealed motor reducer, maintaining a torque efficiency above 92% and stable shaft torque even when cutting dense tempered protein blocks. The secondary shaft applies a secondary shear axis, instantly cross-cutting raw blocks into uniform shreds or slices in a single continuous gravity feed, setting a high capability standard among global อุปกรณ์แปรรูปเนื้อสัตว์.
Constructed entirely from passivated, heavy-gauge SUS304 stainless steel, the rigid structural chassis eliminates food-trapping crevices and simplifies clean-in-place (CIP) sanitation protocols. Occupying a compact foot print of 610×470×870 mm (DQ-1-170) or 780×520×970 mm (DQ-1-180), it delivers excellent throughput density per square meter and integrates directly into standard 600mm kitchen module bays. For international procurement agents, our fabrication plant offers comprehensive customizable food equipment solutions, including custom dual-blade spacing combinations, specific grid line frequencies (50Hz/60Hz), and exact factory-configured electrical setups (110V/220V/380V/440V).
ข้อมูลทางเทคนิคและการกำหนดค่าคิเนมาติกส์
| พารามิเตอร์ทางวิศวกรรม | DQ-1-170 (Standard) | DQ-1-180 (Heavy-Duty) | ผลกระทบต่อการดำเนินงาน (ทำไมเรื่องนี้จึงสำคัญ) |
|---|---|---|---|
| กำลังมอเตอร์ | 1.1 KW | 3 KW | Higher wattage ratings enable continuous torque delivery through sustained two-pass multi-axis shearing, preventing thermal stalling during peak processing hours. |
| อัตราผ่านทางคิเนมาติก | 800–1,000 kg/hour | Supports 3–5 ton daily raw material reduction, eliminating operational bottlenecks upstream of secondary packaging and portion lines. | |
| Blade Plate Geometry | 2-30 mm Thickness / 105 mm Diameter | Precision CNC-ground tolerances eliminate axial deflection, reducing product product loss and structural waste by up to 12% per processing shift. | |
| Feed Port Opening | 100 × 100 mm Maximum Entry Profile | Accommodates pre-portioned fresh meat primals directly, minimizing upstream manual trimming labor while maintaining an optimal operator physical barrier. | |
| ความสามารถในการปรับตัวต่อแรงดันไฟฟ้าในระบบกริด | 380V / 220V / 110V / 440V (Factory Configured) | Eliminates regional electrical step-down transformer integration costs for North American, European, or ASEAN three-phase industrial grids. | |
| Overall Footprint Dimensions | 610 × 470 × 870 mm | 780 × 520 × 970 mm | Compact physical profile integrates seamlessly into standard 600mm commercial kitchen module layouts without restricting floor traffic workflows. |
| Discharge Aperture | 300 × 350 mm | Allows direct placement of standard 30L gastronorm collection bins underneath, eliminating product handling steps and manual contamination risks. | |
| ระดับคุณภาพของวัสดุโครงสร้าง | เหล็กสแตนเลส SAE 304 (SUS304) ที่ผ่านกระบวนการกลึง | Meets FDA 21 CFR 177.2600 codes; resists chloride-induced pitting and chemical degradation from sanitizers, offering 3x the service lifespan of 201-grade alloys. | |
| ระบบส่งกำลังและระบบเกียร์ | Heavy-Duty Metal Gear + Reducer Assembly | Delivers a mechanical torque efficiency >92%; isolates internal vibrations (<75 dB acoustics) and eliminates belt-slip maintenance common in traditional layouts. | |
| Gearbox Fluid Containment | IP65-Rated Double Mechanical Oil Seals | Prevents washdown moisture ingress into the reduction gear casing, reducing mechanical transmission failure rates by up to 78% across 10,000+ operational hours. | |
🔍 Quantified Performance: Newin DQ-1 Series vs. Standard Competitive Slicers
- Two-Pass Sequential Kinematics: The DQ-1 series performs consecutive slicing and shredding execution within a single structural chassis. Compared to standard single-stage configurations that require plant managers to buy two distinct machines, it saves up to 40% of physical processing floor space.
- Powertrain Transmission Efficiency: Utilizing direct metal gear reductions delivering a verified torque efficiency above 92%, the DQ-1 series eliminates the common slip, elongation, and quarterly replacement costs associated with standard 60% efficient rubber-belt competitors.
- วงจรชีวิตการบำรุงรักษาเครื่องมือ: The deployment of vacuum-hardened SUS420 alloy steel blades achieves a stable hardness rating of HRC 52–54. This maintains sharp cutting edges through 500+ kg of continuous fresh protein reduction, outperforming standard HRC 48 carbon steel alternatives and reducing consumable tooling overheads by 60%.
- Industrial-Grade Sealing Protection: Featuring dual IP65 mechanical oil seals on the motor reducer gearbox, the DQ-1 series isolates internal lubricants from washdown moisture ingress, reducing gearbox contamination incidents by ~78% in high-humidity commercial environments.
📦 ข้อมูลการสั่งซื้อแบบ B2B
- ✅ ปริมาณสั่งซื้อขั้นต่ำ: 1 unit (sample order available for quality evaluation)
- ✅ ราคาขายส่ง: Volume discounts on 5+ units (5–9 units: 5% off; 10+ units: 10% off)
- ✅ ระยะเวลาในการจัดส่ง: 3–5 days for samples; 10–15 days for bulk orders (1–50 units)
- ✅ การส่งสินค้า: Worldwide express (DHL/FedEx/UPS) for samples; sea freight LCL/FCL for bulk orders
- ✅ การปรับแต่ง: Voltage (110V/220V/380V/440V), logo printing, packaging, blade config available
- ✅ การชำระเงิน: รับชำระผ่าน PayPal, การโอนเงินผ่านธนาคาร (T/T), Visa, MasterCard, UnionPay และ Western Union
- ✅ OEM/ODM: Private labeling, white-label engineering, and co-development welcomed
ภาพรวมโดยละเอียดของส่วนประกอบหลัก
🔪 Rotary Cutting Blade (SUS420 Hardened)
- Brand/Material: Newin proprietary SUS420 grade martensitic stainless steel
- ข้อมูลจำเพาะ: 105mm diameter × 1.05mm blade plate thickness; heat-treated to HRC 52–54 hardness
- ข้อดี: Superior wear resistance vs. standard 420J2; maintains sharp edge through 500+ kg of frozen meat processing before requiring sharpening — reduces consumable cost by ~60% vs. competitor blades
⚙️ Motor Reducer Assembly (Double-Sealed)
🏗️ SUS304 Stainless Steel Body Frame
🔧 Quick-Release Cutter Unit Mechanism
การใช้งานที่เหมาะสม
High-throughput fresh-meat processing for pre-packaged meal kits, semi-finished dishes, and ready-to-cook product lines — DQ-1-180 handles 1-ton daily fresh meat batches with continuous two-pass capability.
Uniform slice thickness for premium mutton and beef presentation; shredding mode for spicy chicken and marinated pork — consistent portion quality across 100+ store locations.
Precise 1.05mm slicing for lunch meat display cases; quick switch to shred function for processed sausage filling — single operator manages both tasks efficiently.
Compact DQ-1-170 design fits beneath standard meat display cabinets; on-demand slicing for customers — enhances in-store service differentiation and foot traffic conversion.
รายวัน: After each shift, detach the cutter unit, wash blade and housing with warm soapy water, dry thoroughly, and lightly coat blade edges with food-safe mineral oil.
รายสัปดาห์: Inspect the dual-seal interfaces on the motor reducer for any oil leakage; tighten all housing bolts if torque has loosened from vibration.
รายเดือน: Check blade sharpness by cutting a test block — if slice edges show tearing rather than clean cuts, schedule re-sharpening or blade replacement.
การลับมีด: Use a 400-grit wet diamond stone; maintain original 15° bevel angle. Professional sharpening service available upon request.
การเก็บรักษา: For periods exceeding 30 days, cover the unit with a dust-proof tarp, apply grease to all exposed metal surfaces, and disconnect power.
คำถามทางเทคนิคที่มักถูกถาม
Q: What specific protein categories are compatible with the Newin DQ-1 series cutting mechanics?
A: The Newin DQ-1 series is purpose-engineered exclusively for fresh meat processing, including fresh beef, pork, lamb, and chicken matrices within a temperature envelope of 0–4°C. It is not configured to cut bone-in primals or frozen muscle tissue. Raw material dimensions should be pre-trimmed to fit within the 100×100 mm cross-sectional maximum entry profile of the feed port.
Q: What are the primary structural differences between the DQ-1-170 and DQ-1-180 models?
A: The primary difference between the DQ-1-170 and DQ-1-180 is motor power rating: the DQ-1-170 utilizes a 1.1 KW continuous induction motor tailored for mid-volume processing and standard deli footprints, whereas the DQ-1-180 utilizes a heavy-duty 3 KW motor housing engineered for continuous industrial processing lines. Both variants share identical 105mm blade diameters and 800–1,000 kg/hour maximum kinematic throughput limits.
Q: What global industrial voltage profiles can the factory configure for bulk procurement?
A: The Newin DQ-1 series supports complete internal OEM voltage winding adaptation at our production facility. We offer factory configurations for 110V/60Hz (North America/Japan grids), 220V/50-60Hz (European and Middle Eastern standards), 380V/50Hz (standard industrial three-phase), and 440V/60Hz (specific ASEAN/Korean industrial lines). Please clarify regional grid requirements during the RFQ phase.
Q: What is the step-by-step mechanical process for switching between slicing and shredding modes?
A: The Newin DQ-1 features a tool-less quick-release cutter unit mechanism. The operator disengages the mechanical cam-lever fasteners, slides the current multi-blade spindle block out of the chassis receiver guide, inserts the secondary slice or shred head cassette, and re-engages the cam-locks. The complete mechanical swap requires under 60 seconds without auxiliary service tooling.
Q: What are the engineering criteria and minimum thresholds for OEM/ODM private-label partnerships?
A: Zhengzhou Newin Machinery Co., Ltd. provides full industrial OEM/ODM services, including private-label branding, customized sheet-metal modifications, bespoke chassis color matching, and co-development of non-standard blade geometries. The minimum factory order threshold for custom private-label manufacturing runs starts at 5 units.
