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Newin ZB-40 Bowl Chopper handles 30 kg of meat per batch at dual rotational speeds (1440/2880 RPM). Built for sausage plants and central kitchens that need fine emulsion paste — the kind where fat, lean meat, and ice water merge into a uniform mass within 3-5 minutes. This machine sits in the tál aprító category as the mid-range workhorse between the ZB-20 (15kg) and ZB-80 (60kg).
Three high-speed rotating blades cut through frozen meat blocks (-4°C to -2°C) and fresh meat alike. The 5.1 kW motor drives bowl rotation and blade shaft independently. Operators switch between 1440 RPM (coarse chop) and 2880 RPM (fine emulsion) via a mechanical gear shift — no VFD, no software, no touch screen to fail mid-shift. Bowl and housing are SUS304 food-grade stainless steel (thickness: 4mm), welded and polished to IP54 wash-down standards.
Sausage production lines pair the ZB-40 with a meat mixing machine for pre-blend preparation and a sausage stuffer for filling. The chopper outputs paste texture directly suitable for emulsion-type sausages (frankfurters, hot dogs, bologna). (Voltage: 380V/50Hz three-phase — 220V/50Hz or 110V/60Hz configuration available on custom order, lead time extends 5-7 days.)
For buyers needing full production line consultation, the engineering team reviews floor plans, batch sizes, and downstream packaging requirements before confirming the specification sheet. Replacement parts ship from Zhengzhou within 72 hours of request.
Műszaki adatok
| Paraméter | ZB-40 | Miért fontos? |
|---|---|---|
| Modell | ZB-40 | Mid-range capacity — bridges the gap between small-scale (ZB-5L/20) and industrial (ZB-80) bowl choppers. |
| Kapacitás | 30 kg/batch | Processes 180-240 kg/hour at 6-8 batches — sufficient for a mid-size sausage line producing 500-800 kg/day. |
| Motor erő | 5.1 kW | Drives bowl rotation and blade shaft independently — no power-sharing, no speed drop under full 30kg load. |
| Feszültség | 380V/50Hz (3-phase) | Industrial three-phase power — standard for food processing facilities in Asia, Europe, Middle East. 220V/110V configurable on order. |
| Number of Blades | 3 pieces | Three-blade configuration cuts through meat fiber in a single rotation — reduces processing time by 30% vs 2-blade units. |
| Penge sebessége | 1440 / 2880 RPM (dual speed) | Low speed for coarse chopping (vegetables, fatty meat); high speed for fine emulsion paste (frankfurters, hot dog filling). |
| Bowl Material | SUS304 stainless steel, 4mm thickness | Food-grade 304 resists salt and acid corrosion from meat proteins. 4mm wall thickness prevents deformation under 30kg load impact. |
| Méretek | 900 × 1115 × 1080 mm | Footprint fits through standard 1.0m factory door — no wall removal needed for installation. |
| Nettó tömeg | 400 kg | Heavy cast-iron gearbox base absorbs vibration — machine stays stable at 2880 RPM without floor anchoring in most installations. |
ZB-40 vs Industry Standard Comparison
| Leírás | Newin ZB-40 | Industry Standard (Generic 30kg Bowl Cutter) |
|---|---|---|
| Bowl Material Thickness | 4mm SUS304 | 2-3mm SUS201 or SUS304 |
| Penge anyag | SUS420J2 (HRC 52-55, heat-treated) | SUS304 (HRC 25-30, non heat-treated) |
| Gearbox Type | Cast iron, oil-bathed gears | Aluminum housing, grease-packed |
| Speed Control | Dual-speed mechanical gear shift (1440/2880 RPM), no VFD dependency | Single speed or VFD-controlled (VFD fails → machine down) |
B2B Ordering Information
| MOQ | 1 unit (sample orders accepted for distributor evaluation) |
| Price Range | Tiered pricing: 1-4 units (retail), 5-19 units (distributor), 20+ units (container). Request quote for current FOB Shanghai pricing. |
| Szállítási idő | In-stock units: 5-7 days. Custom voltage (110V/220V): 12-15 days. Container orders (20+ units): 20-25 days. |
| Személyre szabás | Voltage (110V/60Hz, 220V/50Hz, 380V/50Hz). Stainless steel grade (SUS304 standard, SUS316 for high-corrosion environments). Logo laser-engraving on control panel. English/French/Arabic operation manuals. |
| Fizetési feltételek | T/T (30% deposit, 70% before shipment), PayPal (sample orders ≤$3,000), L/C (container orders ≥$20,000) |
| Shipping | FOB Shanghai or Zhengzhou. Sea freight standard (18-35 days to destination port). Air freight available for urgent samples (5-8 days). Plywood crate export packaging (no fumigation needed). |
A főbb alkatrészek részletes áttekintése
🔪 Chopper Blades (3 pieces)
- Anyag: SUS420J2 stainless steel, heat-treated to HRC 52-55
- Műszaki adatok: 3-blade set, 23cm cutting diameter, 3mm blade thickness, edge angle 15° per side
- Előnyök: HRC 52-55 holds edge for 2,000-3,000 kg of meat before first resharpening. Non heat-treated SUS304 blades (industry generic) dull after 400-500 kg and require frequent replacement.
⚙️ Gearbox Assembly
- Típus: Cast iron housing, oil-bathed helical gears
- Műszaki adatok: Dual-speed output (1440/2880 RPM), independent bowl drive shaft and blade drive shaft, oil capacity 3.5L
- Előnyök: Oil-bath lubrication extends gear life to 8,000-10,000 operating hours. Aluminum gearbox (industry generic) runs dry with grease packing — gear failure at 1,500-2,000 hours under continuous load.
🔋 Motor (5.1 kW)
- Márka: Chinese national-standard heavy-duty motor (equivalent to Siemens 1LE series specification)
- Műszaki adatok: 5.1 kW, 380V/50Hz 3-phase, IP55 protection class, Class F insulation, continuous duty S1
- Előnyök: IP55 rated for wash-down environments — motor survives daily high-pressure cleaning without water ingress. Class F insulation allows 155°C max operating temperature — motor runs at 70-80°C under full 30kg load, well below thermal limit.
🥣 Chopper Bowl
- Anyag: SUS304 food-grade stainless steel
- Műszaki adatok: 4mm wall thickness, 30 kg capacity, welded and polished seams, IP54 wash-down rating on housing
- Előnyök: 4mm wall prevents bowl deformation under 30kg meat load and high-speed blade impact. Generic 2-3mm bowls develop stress cracks at the weld line after 6-12 months of daily use.
Ideális alkalmazások
Frankfurters, hot dogs, bologna — the ZB-40’s 2880 RPM high-speed mode produces fine emulsion paste where fat and lean meat merge into a homogeneous mass. Direct output to sausage stuffer without intermediate grinding.
Produces minced meat base for meatballs, dumplings, and pet food. 30kg/batch capacity supports 180-240 kg/hour throughput — matches the output rate of a mid-size processing line.
Chain restaurant central kitchens producing pre-portioned meat fillings. Low-speed mode (1440 RPM) handles vegetable and fat chopping without over-processing delicate ingredients.
Emulsifies meat by-products, cereal fillers, and vitamin premixes into uniform paste. The 4mm SUS304 bowl handles abrasive cereal content without surface damage.
- Gearbox oil: Check oil level via sight glass weekly. Replace 3.5L gear oil every 2,000 operating hours (approximately every 8 months at 8h/day). Use ISO VG220 industrial gear oil — do not substitute with motor oil.
- Blade care: After each shift, remove blade assembly and wipe dry. Store blades in the included wooden rack — do not stack loose in a drawer. Resharpen at HRC edge loss threshold (when cutting 30kg of meat takes 6+ minutes instead of 3-5).
- Bowl cleaning: Never use steel wool on the bowl interior — creates micro-scratches that trap bacteria. Use nylon scrub pads with food-safe detergent. Spray with 200ppm chlorine sanitizer, rinse, and air dry.
- Motor ventilation: Keep the motor cooling fan intake clear of meat mist residue. Clogged intake causes motor temperature to exceed 90°C — thermal protector trips and shuts down the machine mid-batch. Clean fan guard with compressed air every 2 weeks.
Gyakran ismételt kérdések
Q: What is the production capacity of the Newin ZB-40 bowl chopper per hour?
A: Newin ZB-40 processes 30 kg per batch with a cycle time of 3-5 minutes per batch. At 6-8 batches per hour, the hourly output ranges from 180 to 240 kg of emulsified meat paste. Actual throughput depends on meat temperature, fat content, and target particle size.
Q: Can the Newin ZB-40 chop frozen meat blocks?
A: Newin ZB-40 handles frozen meat blocks at -4°C to -2°C (medium-frozen, not rock-hard). Blocks below -8°C must be tempered in a cold room before chopping — the 5.1 kW motor and SUS420J2 blades are sized for semi-frozen material, not solid frozen blocks. For rock-hard -18°C blocks, use a dedicated frozen meat planing machine first, then transfer flakes to the ZB-40 for emulsification.
Q: What is the difference between 1440 RPM and 2880 RPM on the ZB-40?
A: Newin ZB-40’s 1440 RPM mode is for coarse chopping — diced meat, vegetable prep, and fat cubing where particle definition matters. The 2880 RPM mode produces fine emulsion paste for sausage filling — fat and lean meat merge into a homogeneous mass. Switch between speeds via the mechanical gear shift lever on the gearbox housing. No VFD, no software interface.
Q: What blade material does the ZB-40 use and how often do blades need sharpening?
A: Newin ZB-40 uses SUS420J2 stainless steel blades heat-treated to HRC 52-55. Under daily 8-hour operation processing beef and pork, blades hold their edge for 2,000-3,000 kg of meat before first resharpening. The built-in sharpening stone (mounted on the machine) restores the edge in under 60 seconds without blade removal.
Q: What is the MOQ and lead time for the Newin ZB-40?
A: Newin ZB-40 MOQ is 1 unit — distributor sample orders are accepted. In-stock units (380V/50Hz): 5-7 days. Custom voltage (110V/220V): 12-15 days. Container orders (20+ units): 20-25 days with tiered pricing. Sea freight from Shanghai, air freight available for urgent samples.
Q: Can the ZB-40 be configured for 110V/60Hz for North American buyers?
A: Newin ZB-40 is factory-configurable to 110V/60Hz or 220V/50Hz on custom order — the motor winding is wound for the target voltage during assembly. No external transformer needed. North American buyers select 110V/60Hz. Lead time extends 5-7 days for custom winding. The CE certificate covers both voltage configurations.
A húsvágó mixer műszaki paraméterei
| Modell | Termelési kapacitás (KG/idő) | Erő (KW) | Feszültség | A pengék száma | A penge sebessége (rpm/perc) | Forgási sebesség (r/perc) | Gazdaméret (mm) | A teljes tömeg (kg) |
| ZB-5L | 4 | 0.55 | 380/50Hz | 3 | 1400 | 23 | 440*675*335 | 55 |
| ZB-20 | 15 | 2.55 | 380/50Hz | 3 | 1440/2880 | 23 | 650*860*950 | 200 |
| ZB-40 | 30 | 5.1 | 380/50Hz | 3 | 1440/2880 | 23 | 900*1115*1080 | 400 |
| ZB-80 | 60 | 13.17 | 380/50Hz | 6 | 1440/2880 | 14/20 | 1250*1940*1610 | 780 |
| ZB-80 Frekvencia konverziós sebesség szabályozás | 60 | 13.17 | 380/50Hz | 6 | 300-2880 | 14/20 | 1250*1940*1610 | 780 |
| ZB125 Frekvencia konverzió sebességszabályozás | 90 | 20.67 | 380/50Hz | 6 | 300-2880 | 14/20 | 1430*2135*1635 | 1000 |
